An industrial gearbox, or can be called as transmission system, is basically considered as a part of the necessary components of any vehicle. This is why regular inspection of your industrial gearbox is greatly encouraged by all the gearbox creators. But in other circumstances, the amount of inspection may have some limitations for the reason that there are some restrictions to expenses, lack of qualified employee, time and availability. Resolving any issues while it’s at its initial stage could surely prevent you from wasting time and money in the future. Whenever other situations don’t permit you to perform a careful inspection, you could at least do a non-complex visual examination of the contact patterns of your gearbox so that you could get rid of possible issues sooner in time. If you do not have enough skills do perform the simple inspection, you could seek the assistance of a specialist to do the inspection for you.
Prior to beginning an inspection, you should ready yourself to document or record all that you have observed from the inspection process. There is actually an inspection evaluation which requires to be specifically created for your certain kind of industrial gearbox and your certain application. After that, you could now select the equipment you would utilize to do the entire inspection. There are actually a lot of main reasons as to why gearbox contamination can occur.
For the reason that almost all of the industrial gearbox models are utilized in untidy surroundings with vigorous situations, it is highly advisable to have proper housekeeping procedures while doing the inspection. You must as well keenly take note within the surrounding ports and the other openings and truly make sure that these elements are wiped clean prior to having them opened. No matter what you will perform, you should ensure that you would never drop a single stuff into your gearbox. As an addition, you could somehow consider emptying the pockets of your shirt in order to prevent further issues if something would fall into the gearbox. Furthermore, the equipment you are utilizing during the inspection should be kept safely in your tool belt. If ever you or the inspector would desire to take a break, the ports should be closed. And once the entire inspection is done, have everything secured and properly closed.
Prior to having the inspection ports opened, you should do a proper external visual examination. This is carefully done in order to distinguish the necessary information with regards to the industrial gearbox which will be lost when the process finished. Prior to starting the cleaning process of the exterior covering of the gear, search for any possible indications of breaks, leakage, contaminations, overheats and etc. You should examine the situation of fasteners and check if there are indications of corrosions on the load bearing portion of the gearbox parts.
If ever you could see even some little indications of oil leakage, most likely the shaft seals are the issues here which permit dust and water to enter into the gearbox.